TOSCAST's Precision Shot Profile Improves Die Casting Efficiency
ELK GROVE VILLAGE, IL, March 2, 2023 -
Die casting is a highly precise and technical process that requires a great deal of attention to detail and careful planning. One of the most critical aspects of this process is shot, which is the moment when the molten metal is injected into the die. To ensure the best possible results, it is essential to have precise control and repeatability over the shot parameters, including speed and pressure. This is where the shot profile page on the TOSCAST controller comes in.
The shot profile page allows operators to input detailed information about the shot process, including the speed and pressure requirements at different points throughout the shot. This information can be used to fine-tune the process and ensure that the final product meets the highest standards of quality. The page also includes a shot braking function to reduce flashing, and three separate criteria for metal pressure change which helps improve the quality of the final product. With the ability to monitor the shot profile after each shot, operators can quickly make adjustments and ensure that the process is running at peak efficiency.
Essential to Improving Shots
The precision shot profile is controlled by a high-performance meter-out feedback injection system rather than slower traditional system. The shot profile page provides a wealth of information and customization options to optimize the shot setup and ensure high-quality parts.
The page allows for detailed input of shot speed at nine programmable positions, as well as other parameters such as metal pressure level and pressure build-up time. This information can then be monitored and adjusted after each shot, ensuring that the final product meets the desired specifications.
Using the injection parameters calculated on the Die Set page, operators can use these as starting points for the shot profile page conditions for speeds and pressures.
One of the key benefits of the shot profile page is the ability to input up to nine points of position and speed to describe the shot profile. This allows for a more detailed and precise description of the injection process, which can lead to a reduction in flashing and other defects. Additionally, the shot braking function can be programmed to further reduce flashing and improve the overall quality of the casted parts.
Improve Injection Control
The TOSCAST controller's shot profile page is an essential tool for die-casting operators looking to improve the quality and consistency of their cast parts. With detailed input and monitoring capabilities, the page allows for precise control of the injection process and can lead to significant improvements in productivity and efficiency.
Contact Us
Get in touch with the Die Casting team to find out more about how you can quickly access this information.
- Phone: (888) 593-1616
- Email: dc-sales@shibaura-machine.com
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