Integrated Real-Time PLC Visibility Made Easy on Your Die Cast Machine

  • Die Casting

ELK GROVE VILLAGE, IL, February 16, 2023 -

In today's fast-paced and competitive die-casting industry, it's essential to have the right tools to stay ahead of the game. That's why we've been highlighting the features of the TOSCAST controller in recent weeks, focusing on how it can improve productivity and streamline operations. 

Optimize Operations with the TCPROGO Feature

One feature that stands out is the TCPROGO page, which is a powerful tool for understanding operations and troubleshooting. This feature allows read-only monitoring of the Shibaura Machine’s programmable controller ladder logic, providing valuable insights that can help you optimize your diecasting machine uptime. In this article, we'll delve deeper into the TCPROGO page and explore its many advantages. Whether you're new to the TOSCAST controller or a seasoned user, you'll learn something new about how this feature can benefit your operation.

Easy Monitoring

One of the key advantages of the TOSCAST system is that it allows for the operation of the programmable controller ladder logic to be monitored without the need for a separate computer connected to the machine processor. This eliminates the need for cables and drivers that are often required with other machined controllers. The tool button in the upper right corner of the TOSCAST screen will reveal the TCPROGO button. With a simple touch, the ladder monitor software is activated.

Simple Search

The TCPROGO page search function allows users to type in specific contact information and press enter, resulting in the ladder being searched and the first line displayed. The search function can be repeated until the desired line is found. This feature makes it easy to check the combination of contacts needed to perform a function.

Real-Time

One of the most valuable aspects of the TCPROGO page is that it is in real-time and indicates by highlighting which contacts are on or off. At a glance, the contacts that form the logical line can be seen and reviewed. This makes it easy to identify problems and take action to resolve them.

Quick Solutions to Complex Problems

The TOSCAST controller's TCPROGO page is a crucial tool for die-casting operations. It allows for real-time monitoring of the programmable controller ladder logic, making it easy to understand operations and troubleshoot issues. With its advanced search function, operators can quickly and easily identify the contacts needed to perform a function, which makes it an invaluable tool for the die-casting industry. Use the TCPROGO page to help ensure that the machine is operating at peak performance, maximizing productivity, and minimizing downtime.

Contact Us

Get in touch with the Die Casting team to find out more about how you can quickly access this information.

Related Articles View All Articles

Quick and Accurate Access to Die Casting Cycle Information with the TOSCAST Line Display Page

ELK GROVE VILLAGE, IL, January 12, 2023 -At Shibaura Machine, we believe that quality should never be reduced to just a quick examination of numbers or acceptable quality limits. However, we understand the need for fast access to information in the die cas...

Read more

Improve Visibility and Accuracy in Your Die Casting Production Monitoring

ELK GROVE VILLAGE, IL, December 15, 2022 -Lack of visibility to shift production operations is a huge hindrance in the die casting process. The more transparency and quick access to accurate, real-time production data the better you can work to improve ove...

Read more

Shot Profile Monitoring Made Easy with the TOSCAST Integration

ELK GROVE VILLAGE, IL, December 1, 2022 -Flashback to the die casting years ago and the louder the shot, the better it was thought to be. The problem was there was no way to display the movement of the injection shot- meaning no true way to know the shot q...

Read more

Shibaura Machine’s Integrated Die Casting Ladle Improves Overall OEE

ELK GROVE VILLAGE, IL, November 4, 2022 -When every second counts and productivity is everything you need to ensure your die casting machine and team is up to the challenge. For cold chamber high pressure die casting in particular, one of the most importan...

Read more

Reduce Cycle Time in Die Casting with Simultaneous Operations

ELK GROVE VILLAGE, IL, October 20, 2022 -Die casting isn’t just a minute to minute operation. It is normally focused on a single task at a time and is much more than just moving from single steps as quickly as you can. For a hundred years the operation has...

Read more

Shibaura Machine is Featuring the Latest in Die Casting Innovations at NADCA Expo 2022 

ELK GROVE VILLAGE, IL, August 19, 2022 -This year’s NADCA Die Casting Congress & Tabletop will focus on providing insights and information to improve business performance and drive growth in the industry. A quick overview of this year’s agenda and you can ...

Read more

Creating a Seamless Integration Approach to Automation to Improve OEE

ELK GROVE VILLAGE, IL, July 14, 2022 -There is no doubt that over the past decades there has been a steady increase in the role of automation in the die casting process. In fact, many manufacturers will say it has been critical for their success and compet...

Read more

How Integrated Vacuum Assist Improves Die Casting Quality and Process Control

ELK GROVE VILLAGE, IL, June 23, 2022 -The power the vacuum system provides in die casting offers a clear advantage in providing suction and creating a higher quality part. Shibaura Machine's vacuum assist offers the ability to remove air, steam, and other ...

Read more

Integrating Part Extraction to Remove the Complexity in Die Casting

ELK GROVE VILLAGE, IL, May 12, 2022 -Automating parts of the die casting process is not a new concept. While in the beginning, the process was completely manual, producing a quality part quickly became expensive leading factories to seek out automated solu...

Read more

Why Automate and Integrate Your Die Casting Sprayer Solution? Read This.

ELK GROVE VILLAGE, IL, April 7, 2022 -Would you fry an egg without applying oil to the pan first? Any chef knows the answer to that question is no. However, too much or too little oil can cause less than ideal results. Using just the right amount of oil en...

Read more

Repeatable Precision Die Casting Dosing with Integrated Ladle Operations

ELK GROVE VILLAGE, IL, April 21, 2022 -The die casting process requires a lot of little details to be correct. Repeatable precision ladling operation is one facet of this big picture. Choosing a ladle solution that not only has a proven design but one that...

Read more

Reduce Targeted Porosity in Your Die Casting with Shibaura Machine’s Squeeze Master

ELK GROVE VILLAGE, IL, March 24, 2022 -One of the great advantages of die casting is that without multiple operations, complex shapes can be achieved with minimal waste and scrap in an efficient way. However, certain geometries and features are impossible ...

Read more

Improve Your Vacuum System and Reduce Porosity with TOSCAST Monitoring

ELK GROVE VILLAGE, IL, March 10, 2022 -When low porosity, high quality castings are required, using a vacuum system is an excellent option.Vacuum pressure die casting allows factories to produce parts with predictable and repeatable mechanical properties b...

Read more

Reduce Porosity with Shibaura Machine’s Advanced Die Casting Shot Control

ELK GROVE VILLAGE, IL, February 26, 2022 -Porosity in die casting can not only affect the esthetic of castings, but also impact the structural integrity and functionality of the casting- something manufacturers want to prevent, especially when producing hi...

Read more

How the Electric Servo Motor is Saving Cycle, Space, and Maintenance in the Die Casting World

ELK GROVE VILLAGE, IL, January 19, 2022 - The die casting world continues to evolve and with that comes improved technology. Electric servo motor driven machines continue to become increasingly popular because they Save cycle time, Save space requirements ...

Read more

Die Casting Virtual Training Makes Learning Easy

ELK GROVE VILLAGE, IL, January 5, 2022 - With die casting equipment, turning the wrong knob can have serious consequences. And while the industry is still facing skilled labor shortages, that means straightforward training is more important than ever to pr...

Read more

Our Die Casting Parts Department Commitment to You

ELK GROVE VILLAGE, IL, December 16, 2021 - Even with Shibaura Machine’s robust and reliable die casting machines, we know with heavy usage over time even the most well-maintained machines will inevitably need parts support. And when that time comes, every ...

Read more

How Shibaura Machine’s Die Casting Parts Department Minimizes Downtime

ELK GROVE VILLAGE, IL, December 6, 2021 - Uptime, efficiency, quality. At Shibaura Machine we strive to offer our customers the highest performance and best return on their die casting machine investment in the industry. Our vertically integrated philosoph...

Read more

Control Porosity in Die Casting Easier with Shibaura Machine

ELK GROVE VILLAGE, IL, November 18, 2021 - The tiny ​​pockets of air and small voids found in parts that we call porosity can quickly turn into a manufacturer's worst nightmare. Porosity in parts can not only harm a component's structural integrity, but al...

Read more

Never Be Left Wondering in Die Casting With TOSCAST Monitoring System

ELK GROVE VILLAGE, IL, November 4, 2021 - What goes on between one operator and the die casting machine should never be left a surprise to the next shift operator. While most factories have a process in place to record what took place the shift before, som...

Read more

Shibaura Machine’s New Electric Toggle Die Clamping Machines Provide the Industry a More Efficient Solution

ELK GROVE VILLAGE, IL, October 21, 2021 - As the automotive industry evolves from internal combustion engines to electric vehicles, so must other industries to reduce carbon footprint. From automotive and agriculture to aerospace and consumer goods, implem...

Read more

Shibaura Machine Makes it Simple to Match the Die to the Machine

ELK GROVE VILLAGE, IL, September 7, 2021 - Being successful in die casting is a combination of efficiency and productivity. Being able to be a step ahead of where your competition is at and exceed customer expectations requires it. One way to gain an advan...

Read more

Improving Efficiency in Die Casting with Shibaura Machine's Integrated Cell Management Solution

ELK GROVE VILLAGE, IL, Aug 19, 2021 - Die casting is a complex process. In the early days that meant dividing all the tasks into separate rooms, but as technology advancements have been made the entire process often happens under one small section of floor...

Read more

 The Importance of Details in Die Casting

ELK GROVE VILLAGE, IL, Aug 5, 2021 - At a busy foundry it can be easy to let small details become an oversight. From tasks like checking the alloy, temperature, and even ladle cup size- this can seem time consuming in the moment. However, those details are...

Read more

Why Reliable Temperature Control is Critical to Your Die Casting Success

ELK GROVE VILLAGE, IL, July 22, 2021 - What does temperature have to do with it?If you’re involved in die casting production then you know it's everything. Even a slight fluctuation in temperature can mean major damage and defects. Ensuring a well-controll...

Read more

When is Waste Not Truly Waste in Die Casting?

ELK GROVE VILLAGE, IL, July 08, 2021 - The green movement is more important than ever before. No industry is overlooked, and it is every company’s duty to make changes to support the environment. In die casting that often means eliminating excess productio...

Read more

Extend Your Die Casting Equipment’s Lifespan

ELK GROVE VILLAGE, IL, June 17, 2021 - Die casting equipment: it’s one of the biggest investments you’ll make in your business. It begs the question then, how long will the equipment last? Shibaura Machine has been designing die casting machines that meet ...

Read more

How Evolved is Your Die Casting Machines Construction?

ELK GROVE VILLAGE, IL, June 3, 2021 - We can talk about cycle times, repeatability, and user-friendly controls, but if your die casting machine is not running then you’re not working. Design factors that affect die casting machine durability are often smal...

Read more

Monitor, Control, and Manage Your Die Casting Process More Efficiently 

ELK GROVE VILLAGE, IL, May 20, 2021 - Does your die casting machine realize the world around it? At the end of the day, the answer is not as much as it probably should. While it is surrounded by auxiliary equipment that monitors temperature, flow, and pres...

Read more

Shot Cylinder Construction is More Important Than One Would Think

ELK GROVE VILLAGE, IL, April 15, 2021 - Have you ever heard the saying that too many cooks in the kitchen spoil the broth? This expression can also be applied to die casting machine shot cylinder design. Consider early generation and many current-day die c...

Read more

Die Casting Factory Accessory Integration Improves Productivity

ELK GROVE VILLAGE, IL, April 2, 2021 - Die casting has evolved a lot over the past one hundred years. At the beginning it was run solely by what a person could accomplish. Workers were expected to be the timers, electronics, and robots that we now have tod...

Read more

Monitoring Repeatability in Die Casting

ELK GROVE VILLAGE, IL, March 18, 2021 - The precision in die casting offers high quality, repeatability shot after shot. This repeatable accuracy offers a lower cost of operation and consistency, two things that are important when looking at improving prof...

Read more

Die Casting Machine - Ease of Use: The TOSCAST controller provides easy visibility of real-time machine status

ELK GROVE VILLAGE, IL, February 19, 2021  Die casting still proves to be the most accurate option when it comes to complex cast metal products. However, it is complex process that involves molten metal, high pressures, critical temperature control, and a v...

Read more

Introducing a More Environmentally Friendly & Energy Efficient Die Casting Machine

ELK GROVE VILLAGE, IL, February 4, 2021  - Imagine having the option to turn on and off your die casting hydraulic pump motor instead of having it continuously running. What would that mean to your overall energy consumption and the environmental footprint...

Read more

Tailor TOSCAST to Improve Your Die Casting Productivity

ELK GROVE VILLAGE, IL, January 20, 2021  For years, die casting machines have offered digital control options making operators more efficient and improving throughput, but a gap still exists. These machines can only do so much before a human needs to step ...

Read more

Considerations for Reducing Die Casting Cycle Time

ELK GROVE VILLAGE, IL, January 5, 2021  When it comes to die casting, cycle time optimization is more than just moving quickly. At first thought, the time required to complete castings should be as short as possible because more money can be made if you pr...

Read more

Our Commitment to Keep Our Die Casting Customers Up and Running

ELK GROVE VILLAGE, IL, December 16, 2020 When the die casting machine is down costs go up.Avoiding costly downtimes and keeping quality levels high starts with choosing the right machine partner. The right partner will not only provide you with a quality d...

Read more

Working Together to Make Sure Your Die Casting Equipment is Optimally Operating

ELK GROVE VILLAGE, IL, December 8, 2020 - As a Die Caster, are You Up To Date on the Latest Developments?In an industry that is continually evolving with technology developments, it can be difficult to keep up with the demands of the industry. However, by ...

Read more

Shibaura Machine has almost 50 years in the United States

ELK GROVE VILLAGE, IL, June 6, 2020  Shibaura Machine has been manufacturing Die Casting Machines since 1953! Established an office in the United States in 1974! Currently with over 17,000 die-casting machines worldwide! Our team averages almost 25 year...

Read more

Shibaura Machine Die Casting Offers Used Machine History Reporting Service

ELK GROVE VILLAGE, IL, July 10, 2020  The purchase of a used machine comes with risks! Help mitigate these risks by requesting a free machine history report. Contact us at dc-MachineFacts@shibaura-machine.com before you consider purchasing a used die casti...

Read more

Avoid damage to your machine caused by extended downtime

ELK GROVE VILLAGE, IL, July 10, 2020  If your die casting machines are not under power for an extended period, You must read the following:The below recommendations will help keep your machines in good running condition and minimize unplanned downtime:KEEP...

Read more

How Shibaura Machine’s Die Casting Parts Department Minimizes Downtime

ELK GROVE VILLAGE, IL, December 6, 2021 - Uptime, efficiency, quality. At Shibaura Machine we strive to offer our customers the highest performance and best return on their die casting machine investment in the industry. Our vertically integrated philosoph...

Read more

Want to know more about our machines?

800X600 Ec85sxiiiv70 Social Media

Injection Molding Machines

Learn more
840X600 Dc350r Social Media

Die Casting Machines

Learn more
840X600 Horizontal Machining Center

Machine Tools

Learn more
840X600 Thp550

System Robotics

Learn more