Shibaura Machine Unveils Cutting-Edge DC400R2-EM High-Pressure Die Casting Machine with Electric Servo Die Closing
ELK GROVE VILLAGE, IL, November 16, 2023
As a leading innovator in the manufacturing industry, Shibaura Machine is proud to introduce its latest manufacturing solution, the DC400R2-EM High-Pressure Die Casting Machine with 4,000 kN of mold locking force and Electric Servo Die Closing. This state-of-the-art machine sets the standard for precision, efficiency, and sustainability in die casting operations.
Key Features of the DC400R2-EM High-Pressure Die Casting Machine
1.Save Cycle Time
The DC400R2-EM introduces a revolutionary electric servo die closing system, enhancing precision and control in die casting. The DC400R2-EM significantly reduces cycle times in die casting processes. This efficiency is achieved through its advanced servo-motor technology, which streamlines operations and minimizes delays. Faster cycle times mean increased throughput and productivity, making the DC400R2-EM an ideal choice for high-volume production environments.
By utilizing this innovative technology, not only are cycle times improved, but we are also able to ensure consistent and reliable performance, which in turn increases productivity, reduces downtime, and improves sustainability.
2. Save Energy
The DC400R2-EM is engineered with sustainability in mind, featuring technologies that not only lower energy consumption but also significantly reduce its environmental footprint and CO2 emissions. Its electric servo technology further enhances this efficiency, optimizing energy use during mold opening and closing, aligning with the growing demand for eco-friendly manufacturing solutions.
3. Save Maintenance
The DC400R2-EM High-Pressure Die Casting Machine's electric clamping mechanism is a standout feature for maintenance efficiency. By minimizing fluid leakage in the clamping area, it addresses common issues found in traditional hydraulic systems. This not only keeps the machine cleaner and reduces maintenance time but also cuts down on the costs and environmental impact associated with hydraulic fluids.
Enhanced Operability and Advanced Features
With a robust design and innovative engineering, the DC400R2-EM boasts high-pressure casting capabilities, making it suitable for a wide range of applications across various industries. This capability ensures the production of complex and intricate components with exceptional quality.
The machine’s advanced servo positioning system of the mold platens enhances the precision of the mold release agent application. This accuracy ensures optimal use of the release agent, reduces spray time, and minimizes waste, leading to a more efficient and cost-effective casting process.
User-friendly and equipped with the latest TOSCAST control, this die casting machine provides operators with a seamless and intuitive interface. This allows for easy programming, monitoring, and adjustment of casting parameters, ensuring optimal performance and quick adaptation to varying production needs.
Continued Innovation and Excellence in Die Casting
Shibaura Machine Company, America is proud to bring the DC400R2-EM to the North American market. This is continuing the company's commitment to innovation, quality, and customer satisfaction. With this new addition to our product lineup, we continue to push the boundaries of technology and provide cutting-edge solutions to the manufacturing industry's evolving needs.
Recognizing the diverse requirements of modern manufacturing, Shibaura Machine Company, America offers customization options for the DC400R2-EM. This allows clients to tailor and automate the machine to their specific needs. This flexibility ensures that the DC400R2-EM is a versatile solution for a variety of die casting applications.
About Shibaura Machine Company, America
Shibaura Machine Company, America is a leading provider of advanced manufacturing solutions. With a commitment to innovation and excellence, we strive to deliver products that meet and exceed the expectations of our customers. Learn more at Shibaura-Machine.com
Achieving manufacturing excellence has never been easier.
Contact the Die Casting team to learn more:
- Phone: (888) 593-1616
- Email: dc-sales@shibaura-machine.com
Want to know more about our machines?
Injection Molding Machines
Die Casting Machines
Machine Tools
System Robotics
Related Articles View All Articles
Quick and Accurate Access to Die Casting Cycle Information with the TOSCAST Line Display Page
ELK GROVE VILLAGE, IL, January 12, 2023 -At Shibaura Machine, we believe that quality should never be reduced to just a quick examination of numbers or acceptable quality limits. However, we understand the need for fast access to information in the die cas...
Read moreImprove Visibility and Accuracy in Your Die Casting Production Monitoring
ELK GROVE VILLAGE, IL, December 15, 2022 -Lack of visibility to shift production operations is a huge hindrance in the die casting process. The more transparency and quick access to accurate, real-time production data the better you can work to improve ove...
Read moreShot Profile Monitoring Made Easy with the TOSCAST Integration
ELK GROVE VILLAGE, IL, December 1, 2022 -Flashback to the die casting years ago and the louder the shot, the better it was thought to be. The problem was there was no way to display the movement of the injection shot- meaning no true way to know the shot q...
Read moreShibaura Machine’s Integrated Die Casting Ladle Improves Overall OEE
ELK GROVE VILLAGE, IL, November 4, 2022 -When every second counts and productivity is everything you need to ensure your die casting machine and team is up to the challenge. For cold chamber high pressure die casting in particular, one of the most importan...
Read moreReduce Cycle Time in Die Casting with Simultaneous Operations
ELK GROVE VILLAGE, IL, October 20, 2022 -Die casting isn’t just a minute to minute operation. It is normally focused on a single task at a time and is much more than just moving from single steps as quickly as you can. For a hundred years the operation has...
Read moreShibaura Machine is Featuring the Latest in Die Casting Innovations at NADCA Expo 2022
ELK GROVE VILLAGE, IL, August 19, 2022 -This year’s NADCA Die Casting Congress & Tabletop will focus on providing insights and information to improve business performance and drive growth in the industry. A quick overview of this year’s agenda and you can ...
Read moreCreating a Seamless Integration Approach to Automation to Improve OEE
ELK GROVE VILLAGE, IL, July 14, 2022 -There is no doubt that over the past decades there has been a steady increase in the role of automation in the die casting process. In fact, many manufacturers will say it has been critical for their success and compet...
Read moreHow Integrated Vacuum Assist Improves Die Casting Quality and Process Control
ELK GROVE VILLAGE, IL, June 23, 2022 -The power the vacuum system provides in die casting offers a clear advantage in providing suction and creating a higher quality part. Shibaura Machine's vacuum assist offers the ability to remove air, steam, and other ...
Read moreIntegrating Part Extraction to Remove the Complexity in Die Casting
ELK GROVE VILLAGE, IL, May 12, 2022 -Automating parts of the die casting process is not a new concept. While in the beginning, the process was completely manual, producing a quality part quickly became expensive leading factories to seek out automated solu...
Read moreWhy Automate and Integrate Your Die Casting Sprayer Solution? Read This.
ELK GROVE VILLAGE, IL, April 7, 2022 -Would you fry an egg without applying oil to the pan first? Any chef knows the answer to that question is no. However, too much or too little oil can cause less than ideal results. Using just the right amount of oil en...
Read moreRepeatable Precision Die Casting Dosing with Integrated Ladle Operations
ELK GROVE VILLAGE, IL, April 21, 2022 -The die casting process requires a lot of little details to be correct. Repeatable precision ladling operation is one facet of this big picture. Choosing a ladle solution that not only has a proven design but one that...
Read moreReduce Targeted Porosity in Your Die Casting with Shibaura Machine’s Squeeze Master
ELK GROVE VILLAGE, IL, March 24, 2022 -One of the great advantages of die casting is that without multiple operations, complex shapes can be achieved with minimal waste and scrap in an efficient way. However, certain geometries and features are impossible ...
Read moreImprove Your Vacuum System and Reduce Porosity with TOSCAST Monitoring
ELK GROVE VILLAGE, IL, March 10, 2022 -When low porosity, high quality castings are required, using a vacuum system is an excellent option.Vacuum pressure die casting allows factories to produce parts with predictable and repeatable mechanical properties b...
Read moreReduce Porosity with Shibaura Machine’s Advanced Die Casting Shot Control
ELK GROVE VILLAGE, IL, February 26, 2022 -Porosity in die casting can not only affect the esthetic of castings, but also impact the structural integrity and functionality of the casting- something manufacturers want to prevent, especially when producing hi...
Read moreHow the Electric Servo Motor is Saving Cycle, Space, and Maintenance in the Die Casting World
ELK GROVE VILLAGE, IL, January 19, 2022 - The die casting world continues to evolve and with that comes improved technology. Electric servo motor driven machines continue to become increasingly popular because they Save cycle time, Save space requirements ...
Read moreDie Casting Virtual Training Makes Learning Easy
ELK GROVE VILLAGE, IL, January 5, 2022 - With die casting equipment, turning the wrong knob can have serious consequences. And while the industry is still facing skilled labor shortages, that means straightforward training is more important than ever to pr...
Read moreOur Die Casting Parts Department Commitment to You
ELK GROVE VILLAGE, IL, December 16, 2021 - Even with Shibaura Machine’s robust and reliable die casting machines, we know with heavy usage over time even the most well-maintained machines will inevitably need parts support. And when that time comes, every ...
Read moreHow Shibaura Machine’s Die Casting Parts Department Minimizes Downtime
ELK GROVE VILLAGE, IL, December 6, 2021 - Uptime, efficiency, quality. At Shibaura Machine we strive to offer our customers the highest performance and best return on their die casting machine investment in the industry. Our vertically integrated philosoph...
Read moreControl Porosity in Die Casting Easier with Shibaura Machine
ELK GROVE VILLAGE, IL, November 18, 2021 - The tiny pockets of air and small voids found in parts that we call porosity can quickly turn into a manufacturer's worst nightmare. Porosity in parts can not only harm a component's structural integrity, but al...
Read moreNever Be Left Wondering in Die Casting With TOSCAST Monitoring System
ELK GROVE VILLAGE, IL, November 4, 2021 - What goes on between one operator and the die casting machine should never be left a surprise to the next shift operator. While most factories have a process in place to record what took place the shift before, som...
Read moreShibaura Machine’s New Electric Toggle Die Clamping Machines Provide the Industry a More Efficient Solution
ELK GROVE VILLAGE, IL, October 21, 2021 - As the automotive industry evolves from internal combustion engines to electric vehicles, so must other industries to reduce carbon footprint. From automotive and agriculture to aerospace and consumer goods, implem...
Read moreShibaura Machine Makes it Simple to Match the Die to the Machine
ELK GROVE VILLAGE, IL, September 7, 2021 - Being successful in die casting is a combination of efficiency and productivity. Being able to be a step ahead of where your competition is at and exceed customer expectations requires it. One way to gain an advan...
Read moreImproving Efficiency in Die Casting with Shibaura Machine's Integrated Cell Management Solution
ELK GROVE VILLAGE, IL, Aug 19, 2021 - Die casting is a complex process. In the early days that meant dividing all the tasks into separate rooms, but as technology advancements have been made the entire process often happens under one small section of floor...
Read moreThe Importance of Details in Die Casting
ELK GROVE VILLAGE, IL, Aug 5, 2021 - At a busy foundry it can be easy to let small details become an oversight. From tasks like checking the alloy, temperature, and even ladle cup size- this can seem time consuming in the moment. However, those details are...
Read moreWhy Reliable Temperature Control is Critical to Your Die Casting Success
ELK GROVE VILLAGE, IL, July 22, 2021 - What does temperature have to do with it?If you’re involved in die casting production then you know it's everything. Even a slight fluctuation in temperature can mean major damage and defects. Ensuring a well-controll...
Read moreWhen is Waste Not Truly Waste in Die Casting?
ELK GROVE VILLAGE, IL, July 08, 2021 - The green movement is more important than ever before. No industry is overlooked, and it is every company’s duty to make changes to support the environment. In die casting that often means eliminating excess productio...
Read moreExtend Your Die Casting Equipment’s Lifespan
ELK GROVE VILLAGE, IL, June 17, 2021 - Die casting equipment: it’s one of the biggest investments you’ll make in your business. It begs the question then, how long will the equipment last? Shibaura Machine has been designing die casting machines that meet ...
Read moreHow Evolved is Your Die Casting Machines Construction?
ELK GROVE VILLAGE, IL, June 3, 2021 - We can talk about cycle times, repeatability, and user-friendly controls, but if your die casting machine is not running then you’re not working. Design factors that affect die casting machine durability are often smal...
Read moreMonitor, Control, and Manage Your Die Casting Process More Efficiently
ELK GROVE VILLAGE, IL, May 20, 2021 - Does your die casting machine realize the world around it? At the end of the day, the answer is not as much as it probably should. While it is surrounded by auxiliary equipment that monitors temperature, flow, and pres...
Read moreShot Cylinder Construction is More Important Than One Would Think
ELK GROVE VILLAGE, IL, April 15, 2021 - Have you ever heard the saying that too many cooks in the kitchen spoil the broth? This expression can also be applied to die casting machine shot cylinder design. Consider early generation and many current-day die c...
Read moreDie Casting Factory Accessory Integration Improves Productivity
ELK GROVE VILLAGE, IL, April 2, 2021 - Die casting has evolved a lot over the past one hundred years. At the beginning it was run solely by what a person could accomplish. Workers were expected to be the timers, electronics, and robots that we now have tod...
Read moreMonitoring Repeatability in Die Casting
ELK GROVE VILLAGE, IL, March 18, 2021 - The precision in die casting offers high quality, repeatability shot after shot. This repeatable accuracy offers a lower cost of operation and consistency, two things that are important when looking at improving prof...
Read moreDie Casting Machine - Ease of Use: The TOSCAST controller provides easy visibility of real-time machine status
ELK GROVE VILLAGE, IL, February 19, 2021 Die casting still proves to be the most accurate option when it comes to complex cast metal products. However, it is complex process that involves molten metal, high pressures, critical temperature control, and a v...
Read moreIntroducing a More Environmentally Friendly & Energy Efficient Die Casting Machine
ELK GROVE VILLAGE, IL, February 4, 2021 - Imagine having the option to turn on and off your die casting hydraulic pump motor instead of having it continuously running. What would that mean to your overall energy consumption and the environmental footprint...
Read moreTailor TOSCAST to Improve Your Die Casting Productivity
ELK GROVE VILLAGE, IL, January 20, 2021 For years, die casting machines have offered digital control options making operators more efficient and improving throughput, but a gap still exists. These machines can only do so much before a human needs to step ...
Read moreConsiderations for Reducing Die Casting Cycle Time
ELK GROVE VILLAGE, IL, January 5, 2021 When it comes to die casting, cycle time optimization is more than just moving quickly. At first thought, the time required to complete castings should be as short as possible because more money can be made if you pr...
Read moreOur Commitment to Keep Our Die Casting Customers Up and Running
ELK GROVE VILLAGE, IL, December 16, 2020 When the die casting machine is down costs go up.Avoiding costly downtimes and keeping quality levels high starts with choosing the right machine partner. The right partner will not only provide you with a quality d...
Read moreWorking Together to Make Sure Your Die Casting Equipment is Optimally Operating
ELK GROVE VILLAGE, IL, December 8, 2020 - As a Die Caster, are You Up To Date on the Latest Developments?In an industry that is continually evolving with technology developments, it can be difficult to keep up with the demands of the industry. However, by ...
Read moreShibaura Machine has almost 50 years in the United States
ELK GROVE VILLAGE, IL, June 6, 2020 Shibaura Machine has been manufacturing Die Casting Machines since 1953! Established an office in the United States in 1974! Currently with over 17,000 die-casting machines worldwide! Our team averages almost 25 year...
Read moreShibaura Machine Die Casting Offers Used Machine History Reporting Service
ELK GROVE VILLAGE, IL, July 10, 2020 The purchase of a used machine comes with risks! Help mitigate these risks by requesting a free machine history report. Contact us at dc-MachineFacts@shibaura-machine.com before you consider purchasing a used die casti...
Read moreAvoid damage to your machine caused by extended downtime
ELK GROVE VILLAGE, IL, July 10, 2020 If your die casting machines are not under power for an extended period, You must read the following:The below recommendations will help keep your machines in good running condition and minimize unplanned downtime:KEEP...
Read moreHow Shibaura Machine’s Die Casting Parts Department Minimizes Downtime
ELK GROVE VILLAGE, IL, December 6, 2021 - Uptime, efficiency, quality. At Shibaura Machine we strive to offer our customers the highest performance and best return on their die casting machine investment in the industry. Our vertically integrated philosoph...
Read more