Integrating Part Extraction to Remove the Complexity in Die Casting

ELK GROVE VILLAGE, IL, May 12, 2022 -

Automating parts of the die casting process is not a new concept. While in the beginning, the process was completely manual, producing a quality part quickly became expensive leading factories to seek out automated solutions. Automation allowed factories to replace the tasks once done by people with the motions of machines. A popular part of the process to automate has become extraction, removing the need for an operator to remove the casting with a tool and put it down. This has increased the number of mechanical arms and even robots, creating a whole system called a cell. 

Just how big and complex are your current cells?

The bigger the cell, the more complex. The more complex, the higher the possibility for failure.

Many die casting cells use robots to remove the part, trim the part, mark the part, and put it in the box for shipment. This is good for apparent cost savings but only when it all works together.

Simplify with Integration

With factory integration of the extraction processes, you can work towards creating one total machine versus numerous machines on the shop floor with various operating systems. 

Shibaura Machine has been integrating the extraction process as part of the die casting machine for 40 years. The extractors come in a few designs specifically to the fit machine, including end of arm tooling and casting sensors, which are seamlessly integrated into the TOSCAST control system. This provides factories with a reliable, fast extraction of parts which helps improve the availability of your Shibaura Machine die casting cell. 

Key Highlights of Integrated Extraction

• Easier Operation 

Having the extractor mechanism managed and monitored on your die casting system's TOSCAST cell control allows for easier operation than working off another separate control system. 

• Improved Uptime

Reduce production interruptions and prevent collisions that are normally caused because of operator error with the seamless integration to the TOSCAST cell control.

• Increased Productivity

With Shibaura Machine’s proven technology and compact design, gain access to more floor space while increasing load capacity.

Together, these highlights help to improve your cell OEE.

Ready to Learn More?

If your factory's die casting cell is becoming overly complex and slowing down operations, it could be time to consider the benefits of running a completely integrated Shibaura Machine equipped machine. 

Contact our Die Casting Team to learn more today.

• Phone: (888) 593-1616
• Email: dc-sales@shibaura-machine.com