Die Cast Machine Training
SMA 101 – Introduction to Shibaura Die Casting Machines
This course serves as an introduction to Shibaura Die Cast Machines for Die Casting Safety, Preparation of machine, Filling of fluids, Checking of power system, Origin setting, Pressure set-up, Fill accumulator with Nitrogen gas, Starting pumps, Checking movement of clamp and ejector, injection, and tie bar system.
Upon completion of this course, the student should be able to correctly operate the die-cast machine.
SMA 102 – Casting Preparation and Production Startup
This course serves as an introduction to Shibaura Die Cast Machines and will; Review the Safety discussion from SMA 101, Toscast 888 instructions, Pressure set-up, Casting set-up, core, Injection input data, Ladle, Sprayer, Takeout, Mechanical, Data setup, First shot procedure, and Production part adjustments.
This course teaches a basic understanding of the required machine set up information and process parameters.
SMA 103 – Production and Basic Process Control
This course serves as an introduction to Shibaura Die Cast Machines and will; Review the Safety discussion from SMA 101, Toscast 888, Input casting set-up, cores sequence, ejection speed and distance, Die open / close position speed and pressure, injection speed, position input data, Ladler, Sprayer, Take out Program adjustment, and testing.
In this course, the student will gain a basic understanding of the die casting process as applied to machine functionality.
SMA 201 – Process Control
This course serves as an introduction to Shibaura Die Cast Machines and will; Review the Safety discussion from SMA 101, Review SMA 103, Toscast 888, Explanation quality monitoring pages setup and resulting data, 14 Casting Technology, and Explanation of general casting technology, Process Control Power Point, Presentation of variables and corrective measures.
In this course, the student will gain a more in-depth understanding of the die casting process as applied to machine functionality.
SMA 301- Machine Troubleshooting for Operators
This course serves as an introduction to Shibaura Die Cast Machines and will; Review the Safety discussion from SMA 101, review SMA 102, Toscast 888, Explanation of maintenance related pages of the system, Ladler, Sprayer, Take out Program review, and testing.
Students will be able to understand basic alarm recovery and an explanation of machine problems.
SMA 302- Troubleshooting for Maintenance Personnel
This course serves as an introduction to Shibaura Die Cast Machines will; Review Safety, Toscast 888, Explanation of maintenance related pages of the system, Ladler, Sprayer, and Take out, Program review, and testing, Basis of Machine Maintenance, Examples of Trouble in Die Casting Machine, Injection, Die Clamping, Hydraulic Components, Electrical Components, Electrical Components, Ladling unit, Spray unit, and unloading.
After this course, students will have learned alarm recovery, explanation of machine system operation, and component replacement.
Take your casting skills to the next level by requesting a Hands-On Training Program.
Most modules are held onsite at your location. All include classroom presentations, machine demos, and hands-on learning.